Nature Energy
intl_tech
D1
Ambient-pressure conversion of plastic waste to jet fuel cycloalkanes by tandem hydropyrolysis and vapour-phase hydrogenation
发布:2026-05-28
· 事件:2026-05-28
Subjects Chemical engineering Heterogeneous catalysis Materials for energy and catalysis Abstract Converting plastic waste into jet fuel could support the decarbonization of the aviation industry, yet...
Subjects
Chemical engineering
Heterogeneous catalysis
Materials for energy and catalysis
Abstract
Converting plastic waste into jet fuel could support the decarbonization of the aviation industry, yet current upcycling routes rely on high pressures (~3 MPa) and prolonged reaction times (up to 144 h). Here we report a tandem hydropyrolysis and vapour-phase hydrogenation strategy enabled by a single-atom Ru catalyst on Co-Al oxides (Ru
SA
@CoAlO
x
). The catalyst achieves a turnover frequency of 144 s
−1
for benzene hydrogenation at atmospheric pressure, exceeding that of commercial Ru/C by over 100-fold. In a tandem fixed-bed reactor with hydropyrolysis at 460 °C and downstream vapour-phase hydrogenation at 160 °C, polystyrene is converted to 94.8 wt% cycloalkanes at 0.15 MPa and to 59 wt% cycloalkanes at atmospheric pressure. The approach extends to mixed plastics, achieving jet-fuel-range hydrocarbon yields above 82 wt%. The catalyst remains stable for over 110 h during continuous vapour-phase hydrogenation. Life-cycle analysis indicates a 73% reduction in well-to-pump CO
2
emissions relative to petroleum-based jet fuel, and techno-economic analysis suggests a competitive minimum selling price of US$1.0–1.8 per kg.
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Fig. 1: Process design for plastic upcycling to jet-fuel-range cycloalkanes.
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Fig. 2: Structure and morphology characterization.
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Fig. 3: Machine learning-guided analysis of key factors and catalytic performance for selective hydrogenation towards jet-fuel-range cycloalkanes.
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Fig. 4: Continuous-flow vapour-phase hydrogenation of ethylbenzene and mechanistic investigation.
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Fig. 5: Electronic structure and reaction energetics for styrene hydrogenation.
The alternative text for this image may have been generated using AI.
Fig. 6: Tandem upcycling of plastic waste to jet-fuel-range hydrocarbons.
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Fig. 7: Combustion performance and sustainability assessment.
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Data availability
All data supporting the findings of this study are available within the Article, its
Supplementary Information
and the accompanying Source Data files.
Source data
are provided with this paper.
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