Nature Energy intl_tech D1

Ambient-pressure conversion of plastic waste to jet fuel cycloalkanes by tandem hydropyrolysis and vapour-phase hydrogenation

发布:2026-05-28 · 事件:2026-05-28
Subjects Chemical engineering Heterogeneous catalysis Materials for energy and catalysis Abstract Converting plastic waste into jet fuel could support the decarbonization of the aviation industry, yet...
Subjects Chemical engineering Heterogeneous catalysis Materials for energy and catalysis Abstract Converting plastic waste into jet fuel could support the decarbonization of the aviation industry, yet current upcycling routes rely on high pressures (~3 MPa) and prolonged reaction times (up to 144 h). Here we report a tandem hydropyrolysis and vapour-phase hydrogenation strategy enabled by a single-atom Ru catalyst on Co-Al oxides (Ru SA @CoAlO x ). The catalyst achieves a turnover frequency of 144 s −1 for benzene hydrogenation at atmospheric pressure, exceeding that of commercial Ru/C by over 100-fold. In a tandem fixed-bed reactor with hydropyrolysis at 460 °C and downstream vapour-phase hydrogenation at 160 °C, polystyrene is converted to 94.8 wt% cycloalkanes at 0.15 MPa and to 59 wt% cycloalkanes at atmospheric pressure. The approach extends to mixed plastics, achieving jet-fuel-range hydrocarbon yields above 82 wt%. The catalyst remains stable for over 110 h during continuous vapour-phase hydrogenation. Life-cycle analysis indicates a 73% reduction in well-to-pump CO 2 emissions relative to petroleum-based jet fuel, and techno-economic analysis suggests a competitive minimum selling price of US$1.0–1.8 per kg. Access through your institution Buy or subscribe This is a preview of subscription content, access via your institution Access options Access through your institution Access Nature and 54 other Nature Portfolio journals Get Nature+, our best-value online-access subscription 27,99 € / 30 days cancel any time Learn more Subscribe to this journal Receive 12 digital issues and online access to articles 111,21 € per year only 9,27 € per issue Learn more Buy this article Purchase on SpringerLink Instant access to the full article PDF. 39,95 € Prices may be subject to local taxes which are calculated during checkout Fig. 1: Process design for plastic upcycling to jet-fuel-range cycloalkanes. The alternative text for this image may have been generated using AI. Fig. 2: Structure and morphology characterization. The alternative text for this image may have been generated using AI. Fig. 3: Machine learning-guided analysis of key factors and catalytic performance for selective hydrogenation towards jet-fuel-range cycloalkanes. The alternative text for this image may have been generated using AI. Fig. 4: Continuous-flow vapour-phase hydrogenation of ethylbenzene and mechanistic investigation. The alternative text for this image may have been generated using AI. Fig. 5: Electronic structure and reaction energetics for styrene hydrogenation. The alternative text for this image may have been generated using AI. Fig. 6: Tandem upcycling of plastic waste to jet-fuel-range hydrocarbons. The alternative text for this image may have been generated using AI. Fig. 7: Combustion performance and sustainability assessment. 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